Fully automatic non-fried instant noodle production line
Product Overview
1. Perfect technology, compact structure, novel design, stable and reliable performance, high degree of automation, simple operation, energy saving, small footprint, low investment, fast effect, suitable for small and medium-sized enterprises and individual enterprises.
2. The non-fried instant noodles production line has advanced technology, high degree of automation, reasonable layout, compact structure, convenient maintenance, large production capacity, high efficiency, and adopts advanced steaming, drying, and cooling automatic control technology to maintain the original color, aroma and nutritional components of the noodles; the taste is smooth, chewy, and the noodles have good rehydration. It is an ideal equipment for producing non-fried instant noodles.
Equipment parameters
|
Item |
High capacity bag packing instant noodle line |
Low capacity bag packing instant noodle line |
High capacity cup packing instant noodle line |
Low capacity cup packing instant noodle line |
|
Capacity（packet/min） |
450 |
220 |
450 |
220 |
|
Number of packets per carton (packet) |
24 |
24 |
12 |
12 |
|
Weight per packet (gram) |
85 |
85 |
85 |
85 |
|
Max capacity per month (carton) |
693000 |
338800 |
1386000 |
677600 |
|
Max capacity per month (ton) |
1413.72 |
691.152 |
1413.72 |
691.152 |
Product Layout
Technological process
Double shaft horizontal mixing
Aging conveyor
dough sheet compositing
dough sheet lifting
Calendering
Folding
Calendering
Dough sheet aging
Dough sheet aging
Calendering
Slitting
Steaming
Arranging
Medium temperature hot air drying
High temperature hot air drying
Cutting
Cooling
Lining
Packaging
Introduction to Core Equipment
Automatic flour supply system
Salt and soda water mixing system
•Performance feature:
1.For mixing salt or additives with water
2.Can be used as an external interlayer of the barrel or an internal coil to pass ice water or steam to control the liquid temperature
3.General capacity 800～2000 liters
4.Material: SUS304 or SUS316
Horizontal double shaft dough mixer
•The stirring blades are designed with a special angle to push the flour forward and backward in different directions, eliminating the problem of axial unevenness and greatly improving the uniformity of mixing.
•The flour and water are fully reacted. They expand after absorbing water and stick to each other. The flour and water are evenly mixed. The water content of the dough can reach more than 33.5%, gradually forming a fabric with toughness, elasticity, stickiness, extensibility and plasticity. The made pancakes are stronger and chewier.
•A special gear reduction transmission box is used, and the transmission gear and reduction gear with high-frequency quenching on the tooth surface are enclosed in the transmission box. A complete lubrication and sealing device is set up, which greatly improves the working conditions of the transmission device, reduces the noise level, improves the transmission efficiency and prolongs the service life.
•It is equipped with a timing alarm device, which will automatically generate a signal when the mixing time reaches the specified time, which can meet the time requirements. It is also equipped with emergency stop button, proximity switch and other safety devices to achieve double safety insurance.
Dough sheet aging conveyor
•The concept of letting the dough rest and rise is mechanized, and conveyor belt feeding realizes the first-in-first-out of materials.
•The fully sealed design avoids water loss, achieves moisture retention and heat preservation, balances the moisture content of the dough, and improves the uniformity of the dough.
•The powder beating mechanism adopts a spiral powder beating rod, and the powder beating speed is synchronized with the conveyor belt speed to ensure uniform feeding of small dough particles and uniform sheeting.
Composite calendering
•Composite calendering and continuous calendering equipment are mainly composed of feeding device, roller, roller distance adjustment mechanism, scraper, transmission system, etc.
•The feeding device adopts direct plug-in type or arc plug-in type, which is characterized by forced feeding, good uniformity and easy material feeding.
•The calendering rollers are made of high-hardness high-chromium alloy steel, which has stronger corrosion resistance, ensuring a long service life and smooth and full pressed dough. The safety protection device ensures safe use, easy cleaning, convenient observation and easy maintenance.
•The pressing roller is driven by high-precision gears and is mostly made of alloy steel, which has high strength, hardness and durability.
•The pressing rollers are made of high chromium alloy casting rollers with high surface finish and high dough sheet thickness accuracy. The gap between each pair of pressing rollers is automatically adjusted by servo control.
•With recipe management, automatic adjustment can be achieved by simply inputting noodle varieties and specifications. At the same time, each pair can also be fine-tuned manually at the same time or one side at a time.
Continuous calendering unit
•Automatic pick-up system: the first in the industry, patented by Haikejia. A dough support roller is added to the front end of the belt conveyor to make the angle of dough sheet entering the pressing roller more reasonable. The pick-up belt conveyor can be automatically raised and lowered. When the machine is turned on, the belt conveyor automatically rises to allow the dough sheet to automatically enter the pressing roller. When the dough sheet runs normally, the photoelectric sensor detects the dough sheet, and the belt conveyor automatically falls and stops at the normal position. If the dough sheet breaks and falls during operation, the photoelectric sensor cannot detect the dough sheet, and the belt conveyor automatically rises to realize the automatic pick-up function.
•The scraper is made of pure copper and is controlled by a cylinder. When the machine is stopped, the scraper is in a loose state, which is convenient for cleaning. When the machine is turned on, the program automatically controls the cylinder to press the scraper. The pressing force can be adjusted by controlling the cylinder stroke.
•All rollers are driven by independent motors with variable frequency transmission and dual servo motor adjustment: the gap between each pair of rollers is set by two servo motors at the left and right ends to set the calendering ratio, automatically adjust the roller spacing, and achieve one-button control.
•PLC programming automatically adjusts the tension of the dough sheet according to the proportional electric eye detection, ensuring that the running speed of each roller remains consistent, which not only ensures the continuous and uniform operation of the dough sheet, but also reduces labor.
•The bearing temperature is detected in real time, and oil is automatically added according to the temperature detection situation, which prevents bearing failures caused by lack of oil and reduces labor.
Cutting machine
Advantages of cylinder swing slot cutting:
① The noodles are fully stretched.
② The new PLC control program reduces the number of swings and the phenomenon of hanging noodles. The action response is fast and the noodles do not stick to the slide.
③ The cutting is clear and the box is placed accurately.
④ The safety protection device is fully configured and has strong safety. Long service life.
⑤ The water channel device can effectively ensure the hygiene and cleanliness of the site.
Noodle sorting machine
The noodle sorting machine keeps synchronization with the frying box and runs back and forth, which can sort the noodles completely, reduce the broken noodles and ensure the overall appearance of the noodles is beautiful.
Hot air drying machine
◆ Advanced technology, reliable equipment, small footprint, low investment, flexible operation.
◆ Adopting special mold box, the dough sheet runs smoothly without breaking dough.
◆ Using blower and finned radiator with steam as heat source to carry out cyclic drying in sections to ensure uniform drying and less energy consumption. The thermal efficiency can reach 45%~50%.
◆ The layout of radiator is optimized to realize hot air circulation from top to bottom. The blower inlet is equipped with butterfly valve to adjust the fresh air flow, and the linear speed of the chain belt can be adjusted by the continuously variable transmission.
◆ A movable door is installed on one side of the dryer, which is easy to open and convenient for cleaning and maintenance..
Cooling machine
Advantages:
① The rows are neatly arranged with consistent spacing.
② The use of Teflon guide strips can make the dough free of pollution and black spots, safe and hygienic, and easy to clean.
③ Downward blowing and upward suction forced exhaust cooling, the cooling effect is significant, and the hot air is forced out of the workshop to improve the workshop environment.
Intelligent energy-saving drying system
